How is diesel fuel made?
Diesel production, like gasoline, begins with the refining of crude oil. The process involves several key steps:
First, the crude oil is heated and fed into a distillation column, where it is separated into different fractions based on boiling point. Diesel oil is one of the heavier fractions, separating from lighter fractions, such as gasoline, and heavier fractions, such as lubricating oils.
After distillation, the diesel fraction can be subjected to various refinement processes to improve its quality. One of the most important processes is hydrodesulfurization, which removes sulfur and other impurities. This process takes place in the presence of hydrogen and catalysts, which allows for meeting strict environmental standards regarding the sulfur content in fuel.
Another key process is catalytic cracking, which can be used to further break down heavier fractions into lighter, more valuable hydrocarbons. During this process, heavier hydrocarbon molecules are broken down at high temperatures using catalysts, increasing the amount of diesel fuel obtained.
Diesel fuel can also be hydrocracked, which, like catalytic cracking, breaks down heavier fractions of crude oil into lighter ones. This process also takes place in the presence of hydrogen, which allows for obtaining high-quality fuel.
Finally, the resulting diesel fuel is filtered and purified to remove any remaining impurities. Depending on quality requirements, special additives such as antifoam agents, stabilizers and low-temperature improvers may be added, ensuring better fuel efficiency under various conditions.
Through these production stages, crude oil is transformed into high-quality diesel fuel that meets quality and environmental standards, ready for use in diesel engines.